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Chicken Cordon Bleu is a classic dish that features crispy, golden-brown chicken stuffed with ham and cheese. Traditionally, it is baked or fried, but grilling it adds a smoky depth of flavor while keeping the dish lighter. Grilled Chicken Cordon Bleu is an excellent alternative for those who enjoy the flavors of the original but want a healthier, outdoor cooking experience. This recipe ensures juicy, flavorful chicken with a crispy exterior, perfect for summer barbecues or any time you want to elevate your grilling game.
Ingredients Needed
For the Chicken:
- 2 large boneless, skinless chicken breasts
- 4 thin slices of ham (Black Forest or honey ham work well)
- 4 slices of Swiss cheese (or Gruyère for extra flavor)
- 1 tablespoon Dijon mustard (optional, for additional depth)
- 1/2 cup Panko or regular breadcrumbs (optional for crispy texture)
For Seasoning:
- 1 teaspoon salt
- 1/2 teaspoon black pepper
- 1 teaspoon garlic powder
- 1 teaspoon smoked paprika
For Cooking:
- 2 tablespoons olive oil or melted butter
- Toothpicks or butcher’s twine (to secure the rolls)
Preparing the Chicken
- Butterfly the Chicken: Place the chicken breast on a cutting board and slice it horizontally, stopping just before cutting all the way through. Open the chicken like a book.
- Pound the Chicken: Place the butterflied chicken between two sheets of plastic wrap and use a meat mallet or rolling pin to pound it to an even thickness (about 1/4 to 1/2 inch thick). This ensures even cooking.
- Layer the Filling: Spread a thin layer of Dijon mustard on the inside of the chicken (optional). Then, place a slice of ham and a slice of Swiss cheese on top.
- Roll the Chicken: Carefully roll up the chicken, making sure the filling stays inside. Secure the roll with toothpicks or tie it with butcher’s twine.
- Season the Exterior: Brush the outside of each chicken roll with olive oil or melted butter. Season evenly with salt, pepper, garlic powder, and smoked paprika.
- Coat with Breadcrumbs (Optional): If you prefer a crispy texture, lightly roll the chicken in breadcrumbs before grilling.

Setting Up the Grill
Grilling Chicken Cordon Bleu requires a balance of direct and indirect heat to ensure even cooking without burning the exterior. Here’s how to set up your grill:
For a Gas Grill:
- Preheat the grill to medium heat (around 375°F).
- Set up one side for direct heat and leave the other for indirect cooking.
For a Charcoal Grill:
- Arrange coals on one side of the grill for a two-zone fire setup.
- The direct heat side is for searing, while the indirect side ensures thorough cooking.
If using breadcrumbs, consider placing a grill mat or cast iron skillet on the grill to prevent burning.
Grilling the Chicken Cordon Bleu
- Sear the Chicken: Place the rolled chicken on the direct heat side of the grill. Sear each side for 2-3 minutes until grill marks appear.
- Move to Indirect Heat: Transfer the chicken to the cooler side of the grill. Close the lid and cook for 20-25 minutes, turning occasionally to ensure even cooking.
- Check for Doneness: Use a meat thermometer to check the internal temperature. The chicken is done when it reaches 165°F.
- Rest Before Slicing: Remove the chicken from the grill and let it rest for 5 minutes. This helps the juices redistribute, keeping the chicken moist.
Optional: Adding a Smoky Flavor
For an extra layer of smokiness, consider using wood chips. Here’s how:
- Soak cherry or applewood chips in water for 30 minutes.
- Place the soaked chips in a smoker box or directly on the coals.
- The subtle smokiness complements the ham and Swiss cheese beautifully.
Serving Suggestions
- Sauces: Serve with a Dijon mustard sauce or a light garlic butter drizzle.
- Sides: Pair with garlic mashed potatoes, grilled asparagus, or a fresh garden salad.
- Garnish: Sprinkle fresh chopped parsley or chives over the chicken for an elegant presentation.
Conclusion
Grilled Chicken Cordon Bleu is a fantastic way to enjoy this classic dish with an added smoky charred flavor. The combination of juicy chicken, melted cheese, and savory ham makes it a crowd-pleaser. By grilling instead of baking or frying, you get a deliciously healthier meal that doesn’t sacrifice flavor. Try this recipe for your next cookout and impress your guests with a gourmet grilled dish.